Improving Process Efficiency with Spirax Sarco Solutions
A leading Chinese battery manufacturer faced significant challenges due to an oversized heat exchanger, resulting in unstable humidity control and increased scrap.
The Problem:
The problem originated from an oversized heat exchanger, resulting in a lower steam working pressure than design conditions.
Consequently, condensate removal became problematic, leading to water hammer (which is a potential safety risk) and inconsistent regeneration air temperature which led to unstable humidity control.
The fluctuating humidity levels caused a higher degree of product variability, resulting in increased scrap and associated costs.
The Solution:
To overcome this challenge, a Spirax Sarco Automatic Pump Trap was fitted to each dehumidification unit.
This allowed the back pressure in the condensate pipe to be overcome, improving condensate removal.
The Results:
This solution yielded several positive outcomes:
- Improved Humidity Control
The enhanced control over humidity levels significantly reduces process scrap, directly contributing to improved product quality and lower production costs.
- Reduced Water Hammer
The elimination of water hammer removed the associated safety risk, safeguarded equipment integrity, and prolonged the lifespan of key components.
- Energy and Water Savings
With improved efficiency of the condensate removal process energy and water consumption decreased, leading to cost savings and sustainability benefits.
- Compatibility
The solution seamlessly integrates with the existing infrastructure, causing minimal disruption.
By installing the Spirax Sarco Automatic Pump Traps, they were able to:
- Enhance humidity control, reducing product variability and scrap
- Eliminate water hammer, improving safety and equipment lifespan
- Achieve energy and water savings, driving sustainability
Spirax Sarco’s straightforward, cost-effective solutions helped solve complex challenges with minimal disruption, delivering the efficiency and results the client needed.
Discover how Spirax Sarco’s solutions can optimise your processes by visiting their website and connecting with a local steam system expert.
